From Stillage to Sale: Real-Time Process Control for DDG/DDGS Producers
DDG and DDGS production runs on co-product value. When thin stillage concentrations vary, wet cake enters the dryer inconsistently, or finished product leaves at the wrong moisture level, yield loss and energy waste follow immediately.
Process NIR solutions give producers real-time visibility from distillation through drying, turning continuous measurements of moisture, protein, fiber, oil, and solids into decisions that protect quality and maximize returns.
The numbers show what that control is worth:
- Recover $65,000 annually by eliminating over-drying and consistently hitting moisture targets
- Recover $49,000 in co-product value by improving separation efficiency by just 1%
- Save $50,000 per year in energy costs through real-time solids monitoring during evaporation
This flyer details how our DA 7250 at-line, DA 7350 in-line, and DA 7440 on-line NIR solutions deliver the process intelligence DDG/DDGS producers need to protect margins and maximize output shift after shift, across every site.